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Friction pressure welding process [Joining surfaces come close together and bond through compression deformation caused by pressure!]

Friction pressure welding process [Joining surfaces come close together and bond through compression deformation caused by pressure!]

Friction welding contributes to the reduction of part count, increased strength, and reduced assembly work! The joining surfaces come close together and bond through compressive deformation caused by pressure between metals!

"Friction welding" is a processing method that achieves bonding by generating friction heat through the contact and pressure of two metal pieces that are brought together and rotated, which heats the materials and compressively deforms them through strong pressing, bringing the bonding surfaces close together to achieve a connection. 【Examples of processing using friction welding】 From mechanical joining of stainless steel components to friction welding ■ Reduction in the number of parts: from 6 parts (7 points) to 2 parts (2 points) ■ Improvement in quality: tensile strength increased by 23%, torsional strength increased by 12% ■ Reduction in processes: reduction of assembly tasks such as bolt tightening ■ Weight reduction of products: reduction in weight of slit collars (70g) and screws (20g) ↓ Achieved a 28% cost reduction along with increased strength and weight reduction! *For more details, please refer to the PDF materials or feel free to contact us.

  • Processing Technology
  • Other services and technologies
  • Parts and Materials

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Reducing CO2 emissions through processing technology *Materials available upon request

Reducing CO2 emissions through processing technology *Materials available upon request

Dissimilar metals can also be joined with high strength. Proposals for press processing that contribute to environmental measures are also possible. There are examples of a 70% reduction in CO2 emissions.

"Would you like to work together towards realizing a decarbonized society through processing technology?" Yoshimoto Pole proposes a reduction in CO2 emissions using processing technologies that replace welding. "Friction Stir Welding" 【Features】 - High-strength joining of dissimilar metals is achieved. - Joining is possible without melting the materials through solid-state diffusion bonding. - Joint efficiency is 100%, ensuring that the joint area does not become a weak point. - High-precision phase control allows for orientation at any angle. - Supports a wide range of material combinations according to application. - Cost reduction is achievable by minimizing material usage and labor. - No need for welding rods or flux, considerate of the natural environment. "Press Processing" 【Features】 - No residual stress occurs due to the absence of welding, resulting in excellent fatigue strength. - Achieves optimal shapes that balance design and strength. - Can be processed with high dimensional accuracy, accommodating sizes beyond JIS standards. - Reduces the number of parts and is considerate of the natural environment through welding-free processing. There are cases where CO2 emissions can be reduced by up to 70.8%. (Based on our calculations/comparison with our power consumption) *For more details on processing technology, please refer to the materials. Feel free to contact us with any inquiries.

  • Processing Technology
  • Piping materials (copper pipes, cast iron pipes)
  • Steel construction

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